Glossary wastewater treatment & FAQs

Glossary

AdsorptionAccumulation of dissolved substances on the surface of solid materials such as activated carbon – to remove organic pollutants or heavy metals.
Biological wastewater treatmentUse of microorganisms to break down organic compounds – e.g. in activated sludge or trickling filter systems
BOD (biochemical oxygen demand)Key figure for the biodegradability of organic substances in wastewater. Indicates how much oxygen microorganisms require.
Chemical-physical treatmentCombination of chemical and physical processes to remove pollutants – e.g. by precipitation, sedimentation, filtration.
COD (chemical oxygen demand)Key figure for the total amount of oxygen required for the chemical oxidation of organic substances in wastewater.
ConductivityMeasured variable for the concentration of dissolved salts/ions in water – important for process control and system monitoring.
Measuring transducerElectronic components that convert measurement signals (e.g. pH, conductivity, oxygen) into digitally usable data – an integral part of process control systems.
NeutralizationEqualization of the pH value in wastewater by adding acids or alkalis – to comply with legal discharge values.
Oil separatorSeparation system for removing immiscible liquids such as oil and petrol by means of density differences.
pH valueMeasures the acid or base content of the wastewater. Relevant measured value for neutralization, biological processes and legal discharge limits (usually pH 6.5-9.5).
Plant technologyComprises all components of a wastewater treatment plant – from pumps and tanks to control technology.
PrecipitationChemical process for removing dissolved substances by forming insoluble compounds (e.g. metal salts).
Process waterWater that is used directly in industrial production processes – often has to be treated or recycled.
Recycling plantTreatment of waste water or process water for reuse in the production process – reduces consumption and waste water volume.
SedimentationSeparation of solids by settling under the influence of gravity – often used as pre-treatment.
Sludge dewateringMechanical process for reducing the water content of sludge – e.g. using filter presses, belt filters or decanters.
Temperature managementRegulation of the water temperature before sensitive treatment processes – e.g. using heat exchangers.
TurbidityA measure of the transparency of water. High turbidity indicates particles or undissolved substances – a control parameter in filtration
TOC (Total Organic Carbon)Total content of organic carbon compounds in water – important for assessing organic pollution, e.g. in industrial wastewater.

FAQs

Q: what types of industrial wastewater can you treat?

We design systems for the treatment of almost all industrial wastewater – including wastewater containing metals, oily wastewater, process water with chemicals, organically contaminated wastewater from food processing and many more.

Q: how do you handle the project?

From the analysis of your wastewater to planning, design and production to commissioning and documentation, we offer you all services from a single source.

Q: can your systems be integrated into existing production processes?

Yes, our systems can usually be integrated into existing production lines depending on local conditions – both in batch and continuous operation. Subsequent extensions or modifications are also possible.

Q: what does an industrial wastewater treatment plant cost?

The costs depend on the composition of the wastewater, the volume flow and the local legal requirements. After an analysis, we prepare an individual, transparent offer – often with short amortization periods.

Q: how maintenance-intensive are your systems?

Our systems are designed for high operational reliability and low maintenance requirements.  On request, we offer maintenance contracts, remote maintenance and online monitoring.

Q: What is industrial wastewater treatment?

Industrial wastewater treatment is the targeted processing of production and process water before it can be discharged to the sewer system or a receiving water body. Industrial effluent typically contains specific contaminants – heavy metals, oils, acids, caustics, or organic compounds – that require dedicated treatment processes.

Q: What industrial wastewater treatment processes are available?

The main chemical-physical processes are: neutralisation (pH correction), precipitation and coagulation (removing dissolved contaminants as solids), dissolved air flotation (DAF, removing light particles), sedimentation (settling heavy particles by gravity), and sludge dewatering (belt filter press, chamber filter press, or decanter centrifuge). Processes are typically combined into a treatment train.

Q: What is the difference between a direct discharger and an indirect discharger?

A direct discharger releases treated effluent directly into a watercourse and requires a permit under water law. An indirect discharger releases into the municipal sewer system and must comply with the local trade effluent consent. WAWACS designs systems to reliably meet the client’s applicable discharge limits.

Q: How long does an industrial wastewater treatment system last?

A well-maintained system typically has a service life of 15-25 years. Key factors are regular maintenance, timely replacement of wear parts, and adaptation to changed production processes or tightened regulatory limits.

Q: Can WAWACS service systems from other manufacturers?

Yes. WAWACS provides maintenance, repair, and optimisation for industrial wastewater treatment systems of many makes and models – both in Germany and internationally.